01Enhance recycled material processing efficiency and product quality by minimizing density variations.
Function:
- Metering and shot weight optimizing compensation control (Auto V/P position compensation) (optional function).
Feeding process, recycling material plasticization process
Fluctuations in plasticizing shear load caused by uneven pellet chips contribute to variations in melt density in metering zone.
Unsaturated mold weight test with Recycled ABS material
02To eliminate back-floww
Function:
- Ensuring backflow prevention through Pre-closure action of the non-return ring valve (+ measurement verifying).
- re-Closure of non-return ring valve
When injection starts up
The molten plastic flows back before the plastic ring is closed, and the viscosity fluctuation of the recycled material will greatly affect the stability of the actual injection volume.
Demo of extra operation panel (optional function)
Unsaturated Mold Weight Stability Verification (optional function)
Physical display
03Consistent shot weight control
Injection process sensing
Comparison of the differences before and after the calibration
Comparison of the differences before and after the calibration (chart)
V-P changeover based on position
Comparison of the differences before and after the calibration (chart)
V-P changeover based on position
V-P changeover based on consistent shot weight control
04Self-regulating optimal holding pressure
The customer's implementation of this function led to a 6% decrease in energy consumption compared to previous production conditions.
Heterogeneous sensing data fusion.
- Processing parameters
- Mold cavity sensing data
- Auxiliary sensing data
- Product quality indicators
- Energy consumption
Build-up an energy-saving parameter model
Optimization of holding pressure performance
Energy-saving parameters
Optimized holding pressure time energy-saving parameters
Numerous self-adaptive functions
Establishing an energy-saving parameter algorithm based on real-time in-mold pressure feedback data
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